Description 500kW Jichai 190 gas gensets PLG-500GF

Jichai - ONE YEAR UNLIMITED WARRANTY

Feature of the 190 series gas generator sets
Long service life resulting from application-specific design
Lower operating and maintenance costs
Low emissions due to advantage technologies
Reliable in field-tested
Adapt to harsh conditions

Jichai ADDITIONAL FEATURES
Customisable status screens.
Multiple date & time scheduler.
Charge alternator failure alarm.
CAN engine manual speed control.
Manual fuel pump control.
Engine exerciser.kW & kV Ar overload protection.
Reverse power (kW & kV Ar) protection. Unbalanced load protection.
USB connectivity.
Backed-up real time clock.
Configurable Gencomm pages.
SMS messaging start & stop functionality.
Modem diagnostic display screens.
Remote display support (max 3 units)

Jichai PowerKit Gas Engine Datasheet

1. Unlimited using time per year;
   
2. Continuous power is the maximum power available at a constant load factor;
   
3. No overload capability is allowed
   

1. Unlimited using time per year;
   
2. The average load rate is no more than 70% over 24 hours;
   
3. Overloading 10% for 1h within 12 hours of operation is allowed.
   

1. he annual operating time shall not exceed 200h;
   
2. The average load rate shall not exceed 70% over24h operation cycle;
   
3. No overload capability is allowed;
   
4. The acceleration of starting of engines are carried out in accordance with
   Q/WCG136.13, and theres no engine process. From acceleration of starting to calibration speed shall be completed within 10s. Natural aspirated engine,
   when the environment temperature is below 5°, need to increase preheat facilities to ensure that engine water temperature above 30°. When
   environment temperature over 5°, no preheating facilities are required.
   Supercharged engine, when the environment temperature is below 10°, need to increase preheat facilities to ensure that engine water temperature
   above 30° When environment temperature over 10°, no preheating facilities are required
   LTP
   
   1. No ability to overload;
      
   2. The annual operating time shall not exceed 500h while supplying a variable
      electrical load.
      
   
   DCP
   
   1. It has 10% overload capacity;
      
   2. Annual run time is unlimited;
      
   3. Working under variable or continuous load of less than 100%;
      
   4. The power load shall not exceed 70% of the calibration power when the device is running continuously.
      
   
   Descriptions
   
   1. ISO 8528-1, ISO 3046, DIN6271+-5%
      
   2. All ratings are based on operating conditions under ISO 8528-1,ISO 3046, DIN6271. Performance tolerance of+-5%.
      
   3. Test conditions : 100 kPa, 25°C air inlet temperature, relative humidity of
      30%. Derating may be required for conditions outside these; please contact the factory for details.
      
   4. Power output curves are based on the engine operating with gas system, water pump and lubricating oil pump, without battery charging alternator,
      fan and optional equipment
      
   
   
   
   

   General Container

   
   Structural design description:
   The internal space is divided into two spaces: engine room and control room, and inspection channels on both sides of the equipment inside the engine room.
   
   Functional description:
   1)The container is equipped with a distribution box to provide power to all low-voltage loads in the engine room, such as horizontal radiator fans, control screens, lighting, exhaust (supply) fans (for horizontal distribution), chargers, electric heating (optional), oil pumps, electric heating (optional), and outdoor searchlights. It can also be responsible for controlling related equipment (according to project configuration requirements);
   2)Two track suspension beams and a hoist are installed on the top of the engine room, with a lifting capacity of 0.5 tons per beam;
   3)Inlet of engine air filter and the engine room are equipped with electric heating devices to avoid freezing and blockage (optional);
   4)The floor of the machine room is equipped with an axial drive mechanism for the generator, which enables the generator to detach from the coupling by 200mm. (Optional)
   5)If the indoor heating temperature in the machine room is not lower than 5 C deg., an insulation layer needs to be installed under the chassis of the machine room, and electric heating heaters (optional) are used inside the machine room;
   6)One explosion-proof acoustic and visual alarm lamp is installed outside each machine room. The lighting inside the machine room is an explosion-proof LED lamp with emergency function. Other equipment and boxes do not need to be explosion-proof (optional).
   7)Ladder: Install a simple ladder at a suitable position on the box;
   8)Configure the fire protection system in the machine room: Install dry powder fire extinguishers as fire extinguishing devices (standard), and other flame detectors, methane leak detectors, smoke detectors, etc. as optional options;
   9)Note: The specific configuration shall be subject to the actual situation of the project.
   
   

   OPTIONS

   
   CHP system (Exhaust Heat Collector) CHP/ Cogeneration/ CCHP/ Trigeneration
   
   1. The unique spiral winding structure increases the turbulence effect, and the heat exchange capacity per unit area is 3-7 times that of the traditional heat exchanger.
   2. High heat transfer coefficient, high heat exchanger heat transfer efficiency, good heat transfer effect, high heat transfer coefficient up to 14000W/m·k, energy saving effect is remarkable.
   3. Small size. With only one-tenth of the traditional tube and shell heat exchangers, it takes up less space and reduces infrastructure and installation and maintenance costs.
   4. Using a small clearance design to increase the flow rate, the heat exchanger is not easy to foul, and the use and maintenance costs
   are low.
   5. Advanced design concept, the length of the heat exchange tube is 3-4 times the height of the cylinder, the material stays longer and the
   heat transfer is more fully.
   6. Spiral-wound elastic tube bundle design can effectively eliminate pipe vibration and stress due to thermal expansion and contraction deformation.
   7. Unique 90 degree connection, heat exchangers all participate in heat exchange,
   no dead ends and stagnant areas, reduce fluid resistance.
   8. Counter-current heat transfer, asymmetric flow design, in the vapor-liquid heat transfer field has other advantages that can not be compared with heat exchangers.
   
   Automatic Paralleling and Gridconnect Control System
   This system can connect generator sets in parallel or connect the generator set to the grid automatically.
   Remote Control
   PMG Alternator
   Oil and Water Heater
   High Voltage Alternator 6.3kv and 10.5kv, High Voltage Electrical Control Cells (PT Cabinet)
   CT Cabinet
   High Voltage outgoing cabinet
   DC Panel, Groud Resistance Cabinet and low voltage distribution cabinet etc)
   

   The specification of the 500kW Jichai 190 gas gensets PLG-500GF

   Model of genset HTG-500GF

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   Model of engine 12V190ZDT1-2

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   Coupling method Elastic coupling

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   Rated speed(r/min) 1000

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   Rated power(kW/kVA) 500/625

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   Rated voltage(V) 400

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   Rated frequency(Hz) 50

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   Rated power factor 0.8 lagging

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   Governor WOODWARD

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   Electronical

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   Voltage regulation Automatic

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   Supply connecting 3 phase 4wire

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   Control model Remote electric control, Hand control

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   Starting method 24V DC electric starting motor

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   Cooling method Water cooling system, open type

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   Overall dimension

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   L×B×H(mm） 4770×2200×2778mm

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   Net weight(kg) 11800

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   Main Specification of Engine

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   Model of engine 12V190ZDT1-2

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   Rated Power 550kW

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   No. and layout of cylinders 12， 60°Vee

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   Type Four stroke, water cooled, turbocharged and aftercooled, spark plug ignition, outer mixing

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   Speed(r/min) 1000

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   Specific heat consumption (kJ/kW.h) ≤11000

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   Specific oil consumption (g/kW.h) ≤1.6

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   Idle speed(r/min) 700

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   Bore 190mm

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   Stroke 210mm

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   Compression ratio 12:1

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   Direction of rotation Counter-clockwise(facing to flywheel)

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   Lubrication method Pressure and splash lubrication

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   Stable speed regulating rate 0～5% adjustable

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   Gas inlet pressure 5－12 kPa

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   Gas filters Including

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   Air filters Including

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   Lubricating oil consumption ≤1.0g/kW.h

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   Oil filters Including(Dual filtration system )

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   Exhaust Temperature ≤650℃

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   Speed Governor Electronic

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   Air fuel ratio control mode EGS automatic control A/F

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   Cooling Method Forced water cooling

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   Noise <120db

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   Explosion protection Including(90C°Alarm)

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   High temperature protection of lubricating oil Including(95C°Alarm)

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   Low lubrication oil pressure protection ≤250+-20kPa Alarm ≤200+-20kPa Auto stop

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   Overspeed protection ≥112％+-1% Alarm ≥115％+-1% Auto stop

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   Engine data acquisition Including(configured RS485 interface )

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   Silencer type Fire extinguishing exhaust muffler

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   Crankshaft Rotation Direction Inverse Hour (From Flywheel)

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   Technical Data of Alternator

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   Type

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   1FC5 456-6TA42

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   (SIEMENS technic)

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   Rated power(kW/kVA) 500/625

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   Rated voltage(V) 400

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   Rated frequency(Hz) 50

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   Exciting method Brushless

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   Wiring method 3 phases, 4 wires

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   Number of pole 6

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   Rated speed 1000 r/min

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   Insulation class Class F

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   Class of protection IP23

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   Cooling A fan at the drive end draws the cooling air

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   Type and number of bearing Rolling bearing, 2 pcs

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   Coupling Elastic

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   Decontamination Requirement of Natural gas

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   Composition Oil、 No liquid state

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   Dust ＜10 mg/m3

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   Dust Granularity ＜50μm

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   Sulfide ＜20 mg/m3